How to build a custom AirTag (that Apple doesn’t want you to have)

Maria Diaz | ZDNET Apple AirTags are nice. They assist maintain me from mainly shedding all my essential stuff. Keys, pockets, baggage, and even my bike all have an AirTag fitted. Whereas the expertise is nice, I really feel that the design, whereas iconic, is much from user-friendly relating to sure functions. One such utility … The post How to build a custom AirTag (that Apple doesn’t want you to have) appeared first on Ferdja.

May 2, 2023 - 12:00
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How to build a custom AirTag (that Apple doesn’t want you to have)

Hand holding an Apple AirTag

Maria Diaz | ZDNET

Apple AirTags are nice. They assist maintain me from mainly shedding all my essential stuff. Keys, pockets, baggage, and even my bike all have an AirTag fitted.

Whereas the expertise is nice, I really feel that the design, whereas iconic, is much from user-friendly relating to sure functions. One such utility is pockets monitoring. Little adapters and pouches exist to connect an AirTag to a pockets, however all of them add useless bulk to the pockets.

Additionally: 7 methods AirTags can simplify your life (past monitoring keys)

I imply, an AirTag is kind of thick — 7.86 mm or 0.32 inches. 

AirTags are quite thick!

Adrian Kingsley-Hughes/ZDNET

It is could be nice if we may take an AirTag and put it in a smaller package deal.

Effectively, we will. 

Additionally: The perfect AirTag equipment proper now

Quickly after Apple launched the AirTags, I picked up a modified AirTag from Etsy. The innards had been eliminated and the tag positioned right into a 3D printed shell. 

It price me greater than double the value of an AirTag, and whereas I had issues concerning the reliability and robustness of it, this factor has lived in my pockets for nicely over a 12 months, and goes robust.

The custom modified "wallet" AirTag I purchased from Etsy over a year ago

The customized modified “pockets” AirTag I bought from Etsy over a 12 months in the past

Adrian Kingsley-Hughes/ZDNET

Why Apple hasn’t finished one thing like this, I don’t know. 

Then the opposite day I used to be challenged to make one thing related.

Additionally:  discover out if an AirTag is monitoring you

Effectively, what did I’ve to lose? An AirTag I suppose, if I broke it within the course of of constructing it thinner.

I am afraid that that is a type of initiatives the place you are going to want a whole lot of gear — 3D printer, soldering iron, a sizzling air gun, and a bunch of different random instruments. 

It isn’t a “funds” undertaking. You are additionally going to wish a few bits of skinny wire (I used the wires holding the battery field on an outdated machine). I am utilizing pink and black wire right here to readability, however it may be any colour.

Additionally:  get into 3D printing with out breaking (too many) issues

The wire must be skinny sufficient to suit into the channels within the 3D-printed case.

You are additionally going to wish the know learn how to solder, primary digital expertise, and have persistence.

Some of the tools and materials I'll need for this job

A number of the instruments and supplies I am going to want for this job

Adrian Kingsley-Hughes/ZDNET

And if you happen to mangle the AirTag, that is $30 straight into the bin!

Can I modify this AirTag without destroying it?

Can I modify this AirTag with out destroying it?

Adrian Kingsley-Hughes/ZDNET

construct a customized pockets AirTag

Listed below are among the instruments I used throughout this undertaking:

The very first thing I did was see if somebody had finished a 3D mannequin for printing. I discovered a number of over on Thingiverse and I picked this one. I don’t know if that is one of the best; it simply regarded good to me.

Subsequent, I needed to get the circuit board out of the AirTag. To do that, I began by eradicating the battery (maintain the battery protected since you’ll want it).

Removing the battery from the AirTag

Eradicating the battery from the AirTag

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That is the straightforward bit! Issues get more durable from right here on in.

I used a precision screwdriver, and thoroughly cut up the gray plastic from the white plastic on the spot proven within the picture under.

Pry here

Adrian Kingsley-Hughes/ZDNET
Like this

Adrian Kingsley-Hughes/ZDNET

Take your time, and ultimately you may get the gray plastic ring off.

Grey plastic ring removed exposing ther AirTag's circuit board

Gray plastic ring eliminated exposing ther AirTag’s circuit board

Adrian Kingsley-Hughes/ZDNET

You are not finished, and issues are about to get rather a lot trickier!

Within the heart is the speaker, held in place with adhesive. Fastidiously scrape away the adhesive and pry out the speaker. 

Very fastidiously!

Prying out the AirTag's speaker

Prying out the AirTag’s speaker

Adrian Kingsley-Hughes/ZDNET

Beneath is a coil of wire that prompts the speaker. That is extremely skinny wire, and if you happen to injury the coil or connecting wire, then the speaker will not work (however the AirTag itself will nonetheless work, it simply will not make a sound). 

To make life arduous, the coil is caught to the plastic shell.

I freed the circuit board and coil utilizing a mixture of snips to nibble on the plastic shell of the AirTag, and warmth from a sizzling air gun to melt the adhesive holding the coil in place. 

Nibbling away at the plastic of the AirTag with snips

Nibbling away on the plastic of the AirTag with snips

Adrian Kingsley-Hughes/ZDNET

Using a hot air gun to soften the adhesive holding the coil in place

Utilizing a sizzling air gun to melt the adhesive holding the coil in place

Adrian Kingsley-Hughes/ZDNET

Take your time, as that is tremendous delicate work! Gently pry the coil to free it and the circuit board.

Success!

Adrian Kingsley-Hughes/ZDNET

Across the circuit board are blobs of adhesive that it’s good to take away so the circuit board will match into the case. 

Do that gently! The adhesive is brittle and comes away simply.

Removing the adhesive from around the AirTag's circuit board

Eradicating the adhesive from across the AirTag’s circuit board

Adrian Kingsley-Hughes/ZDNET

OK, with the circuit board out, it is time to check match the components within the 3D printed case. Mine labored surprisingly nicely, and did not want any modifications in any respect.

Test fitting the AirTag's circuit board and battery in the 3D printed case -- take care not the break the speaker coil!

Take a look at becoming the AirTag’s circuit board and battery within the 3D printed case — take care not the break the speaker coil!

Adrian Kingsley-Hughes/ZDNET

Time to do some soldering!

Three energy wires have to be soldered. 

I am soldering a black one that may go to the detrimental facet, or backside, of the battery, a pink one that may go to the constructive facet, or prime, of the battery, and a small bridge wire from the place the pink wire is soldered to the other battery terminal.

This is a diagram.

Diagram of how to solder the wires to the AirTag's circuit board

Diagram of learn how to solder the wires to the AirTag’s circuit board

Adrian Kingsley-Hughes/ZDNET

This is what it seems to be like (I’ve used fairly thick wire right here to make is stand out a bit higher).

Wires soldered to the Airtag circuit board

Wires soldered to the Airtag circuit board

Adrian Kingsley-Hughes/ZDNET

Be aware: If you wish to check that the AirTag nonetheless works after taking it aside, strip the ends of the wires and press the pink wire to the highest of the battery, black to the underside, and convey your iPhone close by — it ought to attempt to join!

The AirTag works!

Adrian Kingsley-Hughes/ZDNET

If it doesnt work, examine you have soldered the wires correctly. If this does not repair it, there’s an opportunity you have destroyed the AirTag.

Now to the fiddly bit. Whereas being cautious to not break the wires holding that coil in place, trim the wires you soldered to the circuit board.

Triming the wires

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Keep in mind, the uncovered finish of the pink wire wants to the touch the highest, or constructive, facet of the battery, and the uncovered little bit of the black wire contact the underside, or detrimental, facet. This will likely take some fiddling, and I discovered it helpful to make use of kapton mylar tape to carry the wires in place.

Keep in mind, as quickly as you join the wires, the tag will get up!

Kapton mylar tape -- very thin and insulating

Kapton mylar tape — very skinny and insulating

Adrian Kingsley-Hughes/ZDNET

Time to carry the 2 halves of the 3D-printed case collectively. I then glued it collectively utilizing superglue. 

Additionally: You are utilizing tremendous glue all flawed

The adhesive makes this waterproof, nevertheless it does imply it will need a brand new case when the battery wants altering. By then I hope to have streamlined the method a bit and improved on the design of the 3D-printed case.

Final assembly and gluing

Closing meeting and gluing

Adrian Kingsley-Hughes/ZDNET

And we’re finished!

Finished!

Adrian Kingsley-Hughes/ZDNET

So much thinner!

We have knocked the thickness of the AirTag all the way down to 4.61 mm or 0.18 inch, from 7.86 mm or 0.32 inches.

This is similar top and width as a credir or debit card, and the thickness of some playing cards.

Pleased with the reduction in thickness of the AirTag

Happy with the discount in thickness of the AirTag

Adrian Kingsley-Hughes/ZDNET

The proprietor stories that it is working nice and holding up nicely residing in a inflexible pockets for the previous few weeks. 

The undertaking was successful. 

I will be the primary to confess that it is fiddly, and I can see room for modification right here, and it is in all probability cheaper and fewer problem to supply one, nevertheless it’s a cool undertaking and check of your expertise. If you would like a little bit of a problem, this conversion offers you that, for positive!

The post How to build a custom AirTag (that Apple doesn’t want you to have) appeared first on Ferdja.